Flat Belts Manufacturer

Flat belts are a type of power transmission belt, typically made of rubber or other flexible materials, used to transfer motion and power between two shafts or pulleys. 
How to deal with the detachment of flat belts during operation?
When the flat belt falls off during operation, the following steps can be taken to handle it:
Check the contact surface: Firstly, it is necessary to check the contact between the flat belt and the pulley or other contact surfaces. Ensure that there are no significant gaps or looseness between them. If any problems are found, corresponding elasticity adjustments need to be made to ensure that the flat belt is secure.
Tensioning the drive belt: If the detachment is caused by a loose drive belt, you can try tensioning the drive belt. This can be achieved by adjusting the position of the pulley or using a tensioning device. When adjusting, attention should be paid to maintaining the parallelism of the pulleys to avoid the transmission belt falling off again due to the non parallelism of the pulleys.
Reduce startup load: If detachment occurs during startup and the transmission belt returns to normal after running, it may be due to excessive startup load. You can try reducing the starting load to reduce the pressure on the drive belt.
Increase tension or reduce load: For cases where the drive belt is misaligned under heavy loads, you can try increasing tension or reducing load to solve the problem. This needs to be adjusted according to specific circumstances.
Check and correct the pulley shaft: If the detachment is caused by issues with the pulley shaft, such as insufficient parallelism or excessive axial displacement, corresponding checks and corrections are required. This may require professional tools and techniques, and it is recommended to seek the help of professionals.
Check and replace worn parts: If there is obvious aging and wear on the flat belt, the corresponding parts should be replaced in a timely manner. When replacing, attention should be paid to finding new parts that perfectly match the prototype number to ensure sufficient load carrying capacity.
Strengthen maintenance: In order to prevent the flat belt from falling off again, it is necessary to strengthen the maintenance of the harvester or other equipment. Maintain good condition of components, regularly inspect and replace worn parts to avoid looseness.
Please note that the above steps are for reference only, and the specific handling methods may vary depending on the device model, usage environment, and actual situation. If unsure how to handle it, it is recommended to consult professionals or seek technical support.

Can the removal and installation of new belts be carried out simultaneously when replacing flat belts?
In most cases, it is best to remove the old flat belt first and then install the new flat belt. This can ensure a safer and more effective replacement process.
When removing the old flat belt, you need to ensure that the machine has stopped and is not running. Then, you can remove the old flat belt from the roller and check the condition of the roller and other related components. This will also provide you with the opportunity to inspect and clean other parts of the machine.
Once the old flat belt is removed, you can prepare to install the new flat belt. Ensure the correct size and type of new flat belt is selected, and check its condition before installation to ensure there are no defects or damage.
When installing a new flat belt, you can make some adjustments as needed, such as adjusting the tension or aligning the rollers. Ensure that the new flat belt is installed correctly and runs evenly along the rollers without being too tight or too loose.
Overall, although it is theoretically possible to unload and install new belts simultaneously, in order to ensure safety and efficiency of operation, it is best to proceed in steps, first removing the old flat belt and then installing the new flat belt.